The Forged Vans Blog

Build guides, van life tips, and company news

Jonathan Morgan Jonathan Morgan

SPRINTER VAN MAINTENANCE 101: A FIELD GUIDE FOR OWNERS

You didn't buy a grocery getter; you bought an expedition tool. Whether you own a custom build or a DIY rig, a heavy conversion van requires a different level of care. Here is the no-fluff guide to maintaining your machine—from AWD tire rotation and DEF fluid logic to compressed-air winterization and protecting your lithium battery bank.

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Jonathan Morgan Jonathan Morgan

TOP ACCESSORIES TO BUY FOR YOUR CAMPER VAN: THE EXPEDITION LOADOUT

Stop buying aesthetic accessories that rattle apart after 500 miles on a washboard road. Your camper van weighs over 8,000 pounds; you need equipment engineered to survive dynamic loads and extreme environments. From recovery boards that won't shatter to interior storage that doesn't sound like a drum solo, this is the definitive technical audit of the gear that actually lasts in the backcountry.

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Jonathan Morgan Jonathan Morgan

BUY OR BUILD A SPRINTER VAN? THE TRUE COST OF DIY.

Social media sells the DIY van build as a fast weekend project. The physical reality is 500+ hours of labor, severe scope creep, and heavy lumber that maxes out your payload. Before you take an angle grinder to a $70,000 chassis, let's break down the true cost of DIY versus a professional build.

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Jonathan Morgan Jonathan Morgan

WHAT "OFF-GRID" ACTUALLY MEANS IN A CAMPER VAN

True off-grid capability is more than just a solar panel on a roof. We break down the math behind true power autonomy, the Victron systems we trust, and why secondary alternators are mandatory for reliable climate control.

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Jonathan Morgan Jonathan Morgan

How to build a van for Kids (And Actually Enjoy It)

Fitting a family into 70 square feet requires more than just extra beds. Learn how we engineer DOT-approved seating, dedicated gear garages, and multi-zone heating systems to make four-season travel with kids safe and functional.

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Jonathan Morgan Jonathan Morgan

VAN LIFE GLOSSARY: 50+ Terms Every Van Owner Should know

From Amp-hours and Hydronic Heating to 80/20 Aluminum and Thermal Bridging. Cut through the marketing jargon with our comprehensive guide to the technical engineering terms you need to understand before commissioning a build.

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Jonathan Morgan Jonathan Morgan

The 10 Most Important Van Build Mistakes to Avoid

Overweight chassis, frozen pipes, and squeaking cabinetry. We outline the ten most expensive mistakes we see in the conversion industry and the specific engineering principles we use to ensure our vans never suffer from them.

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